Oil Dissolvable Magnesium Alloy Cast Ingot

Oil Dissolvable Magnesium Alloy Cast Ingot

Shaanxi Hagrien Energy Technology Co., Ltd. delivers enterprise-grade Oil Dissolvable Magnesium Alloy Cast Ingot engineered for demanding downhole completion operations. Our ingots feature controlled dissolution rates from 10 to 150+ mg/cm²/h at 93°C, tensile strength ranging 280-450 MPa, and diameter capabilities up to Ø300 mm. With 7+ years of continuous production experience and CNAS-accredited HTHP verification, we maintain strict microstructure uniformity and dimensional stability. Your procurement benefits from our closed-loop manufacturing system—from alloy formulation through precision machining—ensuring batch traceability, repeatable performance windows, and standard lead times of 2-4 weeks. ISO 9001/14001/45001 certified operations guarantee audit-ready documentation packages including COA, COC, and SDS for every shipment.

What Makes Our Dissolvable Alloy Ingots Different?

You confront genuine challenges in multi-stage breaking operations. Conventional processing squanders fix time and dangers casing harm. Our item tackles this by totally corrupting in downhole liquids after completing its basic function.

We plan each combination framework around your particular working conditions. Temperature, saltiness, and liquid chemistry all impact disintegration timing. That's why we customize disintegration rates to coordinate your well requirements—from moderate disintegration in high-temperature situations to quickened breakdown in particular brine compositions.

Engineered for Real Downhole Conditions

Our ingots survive extraordinary conditions amid breaking operations. They withstand compressive loads up to 70-100 MPa and keep up auxiliary astuteness beneath 10,000 psi weight. Once the work completes, the controlled electrochemical response starts, clearing out a clean wellbore without mechanical intervention.

The cast generation strategy we utilize gives isotropic properties all through the ingot. You get steady execution in any case of machining course. Our controlled cooling rates convey mechanical properties comparable to fashioned materials but with superior cost-efficiency for large-diameter components.

Technical Specifications You Can Trust

Your design team needs reliable data. Here are the performance parameters we guarantee:

We control alloying elements like Aluminum, Zinc, and Rare Earth metals to achieve your required balance. Higher strength? We adjust composition. Faster dissolution? We modify the electrochemical potential. Every batch comes with full metallurgical analysis and verification data.

Applications That Drive Your Business Forward

Dissolvable Bridge Plugs

You need plugs that isolate fracturing zones reliably, then disappear completely. Our Oil Dissolvable Magnesium Alloy Cast Ingots machine cleanly into plug components that survive the high-pressure frac stage. After the pressure cycles, they dissolve predictably, eliminating drill-out costs and enabling immediate production flow.

Fracturing Balls and Seats

Sliding sleeve completions demand materials that handle fluid erosion during deployment. Our alloy maintains seat integrity under continuous flow, yet dissolves fully to restore full-bore wellbore access. You avoid production restrictions and intervention expenses.

Temporary Isolation Tools

Deep-water and ultra-deep horizontal wells make mechanical intervention expensive or impossible. Dissolvable packers and valves made from our ingots provide reliable isolation during completion, then remove themselves chemically. You reduce operational complexity and eliminate retrieval risks.

Manufacturing Excellence Behind Every Ingot

We control every production step in-house. Our closed-loop system starts with alloy melting in controlled atmospheres, continues through precision casting with monitored cooling rates, and includes comprehensive metallurgical verification.

Process Control That Matters

Large-diameter casting requires discipline. We maintain uniform microstructure throughout the ingot cross-section through proprietary thermal management. You receive material with consistent mechanical properties and predictable dissolution behavior—critical for reducing your machining scrap rates.

Our CNAS-accredited laboratory tests every production batch. High-temperature, high-pressure dissolution tests simulate actual downhole conditions. Mechanical testing validates strength parameters. Chemical analysis confirms composition precision.

Supply Chain You Can Depend On

Standard diameter ingots ship within 2-4 weeks. Custom specifications require 4-8 weeks. We maintain safety stock for commonly ordered sizes and offer expedited delivery when your project timeline demands it.

Every shipment includes complete documentation: Certificate of Analysis, Certificate of Conformance, and Safety Data Sheets. Full batch traceability means you can track material genealogy from melt number through final inspection.

Engineering Support for Your Success

You're not just buying material—you're accessing our engineering expertise. Our team helps you select the right alloy grade for your specific well conditions. We support prototype development, scaling to production volumes, and Factory Acceptance Testing protocols.

Co-Design Capabilities

Provide your drawings and performance requirements. We'll recommend optimal alloy specifications and manufacturing approaches. Our material-plus-structural design collaboration reduces your trial-and-error costs and accelerates your product commercialization.

Need samples for qualification testing? We produce prototype ingots that match your production specifications, ensuring your test results translate directly to full-scale manufacturing.

Exhibition

Frequently Asked Questions

How does downhole temperature affect dissolution timing?

Temperature exponentially increases dissolution rate. We grade our alloys for specific temperature windows—60°C, 90°C, 120°C, and higher. This ensures your tools remain stable during operations but dissolve on schedule afterward.

Will the material dissolve in pure oil environments?

The alloy requires trace amounts of aqueous phase or brine to trigger the electrochemical reaction. However, we engineer it to survive in high oil-cut environments while remaining responsive to the minimal water content present in most wells.

What is the shelf life before machining?

When stored in humidity-controlled conditions with vacuum packaging, your ingots maintain full properties for over 24 months. Proper storage prevents premature oxidation and ensures machining consistency.

How do cast ingots compare to extruded versions?

Cast ingots offer isotropic properties and cost advantages for large-diameter components. Our controlled cooling process matches the mechanical performance of forged materials while providing better economics for your tooling applications.

Are dissolution byproducts safe for the reservoir?

The primary byproduct is magnesium hydroxide, which is non-toxic and environmentally benign. Particle size allows production without damaging formation permeability or harming reservoir characteristics.

Can you customize dissolution rates for our specific wells?

Absolutely. We adjust alloy composition and heat treatment based on your temperature, salinity, and required dissolution timeline. Share your well parameters, and we'll engineer the appropriate solution.

What quality documentation do you provide?

Every batch includes Certificate of Analysis with full chemical composition, mechanical test results, dissolution rate verification data, dimensional inspection reports, and Safety Data Sheets. All documentation supports your supplier qualification and audit requirements.

Why Industry Leaders Choose HAGRIEN?

You need suppliers who reduce program delivery risk. Our 7+ years of continuous production since 2019 demonstrates operational stability. In-house process control means we don't depend on external suppliers for critical manufacturing steps.

We respond to RFQs within 24 hours and deliver quotations within 1-3 business days. Weekly project updates align with your North American schedules, and our U.S. operational presence simplifies coordination and support.

ISO 9001, ISO 14001, and ISO 45001 certifications reflect our commitment to quality, environmental responsibility, and safety. API recognition and CNAS laboratory accreditation provide third-party validation of our capabilities.

​​​​​​​Start Your Project Today

Let's discuss how our Oil Dissolvable Magnesium Alloy Cast Ingot fits your specific application requirements. Contact our technical team at cyrus@us-hagrien.com for quotations and engineering support.​​​​​​​​​​​​​​