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Dissolvable Magnesium Alloy Ball Seat
Form: Customizable
Dissolution rate: Adjustable by alloy design and test condition
Documents:CNAS Inspection/ COA/COC available.
- Product Description
Dissolvable Magnesium Alloy Ball Seat for Modern Completions
When you're running multistage breaking operations, you require dependable transitory segregation that won't include exorbitant processing trips afterward. The Dissolvable Magnesium Alloy Ball Seat from Shaanxi Hagrien Energy Innovation conveys precisely that. Designed from progressed magnesium amalgams with compressive abdicate quality surpassing 450 MPa, our seats withstand differential weights up to 10,000 PSI at temperatures extending from 40°C to 160°C. Manufactured through our closed-loop system—from amalgam dissolving through exactness machining of billets up to Ø300 mm—each situate gives controlled disintegration inside 24–72 hours post-stimulation. You get full traceability documentation (COA/COC/SDS), 2–4 week lead times on standard items, and designing bolster that decreases your trial-and-error costs.
What Makes Our Ball Seats Different
You're not fair buying a component. You're getting a arrangement outlined around your genuine downhole conditions.
Our fabric researchers alter combination composition based on your liquid chemistry, temperature profile, and required disintegration timeline. This implies you get ideal quality amid pumping and unsurprising debasement afterward.
Key benefits you'll experience:
- Full-metal development keeps up basic keenness beneath pressure
- Controlled disintegration clears out a clean wellbore without mechanical intervention
- Reduced completion time and lower working costs
- Eliminates or minimizes coiled tubing processing operations
- Seamless integration into bridge plug and packer systems
Technical Specifications
Serial No. | Tensile Strength/MPa | Yield Strength/MPa
| Elongation% | Hardness/HB | mg/ DissolutionRate（cm2.h） | Dissolution Condition |
AML001 | ≥310 | ≥220 | ≥15.0 | ≥60 | 2-10 | 93℃/3%KCL |
AML003 | ≥200 | ≥140 | ≥32 | ≥50 | 1-5 | 93℃/3%KCL |
AML004 | ≥220 | ≥160 | ≥12.0 | ≥55 | 130-150 | 93℃/3%KCL |
AML005 | ≥300 | ≥200 | ≥15.0 | ≥60 | 90-140 | 93℃/3%KCL |
AML006 | ≥270 | ≥190 | ≥13.0 | ≥55 | 40-80 | 50℃/0.84%KCL |
AML007 | ≥290 | ≥190 | ≥14.0 | ≥60 | 40-80 | 93℃/3%KCL |
AML009 | ≥190 | ≥120 | ≥30 | ≥50 | 20-70 | 93℃/3%KCL |
AML010 | ≥220 | ≥170 | ≥14.0 | ≥55 | 30-50 | 50℃/0.84%KCL |
AML011 | ≥220 | ≥170 | ≥12.0 | ≥55 | 30-60 | 50℃/0.84%KCL |
AML012 | ≥260 | ≥210 | ≥9.0 | ≥70 | 60-100 | 50℃/0.84%KCL |
AML013 | ≥370 | ≥260 | ≥2.5 | ≥90 | 50-70 | 93℃/3%KCL |
AML014 | ≥195 | ≥125 | ≥27 | ≥45 | 15-35 | 93℃/3%KCL |
AML015 | ≥310 | ≥220 | ≥7.0 | ≥80 | 50-70 | 93℃/3%KCL |
AML016 | ≥230 | ≥180 | ≥12.0 | ≥55 | 45-65 | 50℃/0.84%KCL |
AML017 | ≥260 | ≥220 | ≥5 | ≥65 | 50-70 | 43℃/0.05%KCL |
AML018 | ≥400 | ≥280 | ≥4.0 | ≥100 | 40-60 | 93℃/3%KCL |
AML020 | ≥100 | ≥60 | ≥7.0 | ≥42.0 | 50-100 | 93℃/3%KCL |
AML021 | ≥400 | ≥300 | ≥3.0 | ≥100 | 40-60 | 93℃/3%KCL |
AML022 | ≥275 | ≥200 | ≥12 | ≥65 | 90-110 | 50℃/0.84%KCL |
AML023 | ≥450 | ≥340 | ≥3.0 | ≥100 | 10-30 | 93℃/3%KCL |
AML024 | ≥270 | ≥220 | ≥5.0 | ≥70 | 60-120 | 50℃/0.84%KCL |
AML025 | ≥360 | ≥260 | ≥3.0 | ≥100 | 40-70 | 50℃/0.84%KCL |
AML026 | ≥310 | ≥220 | ≥8.0 | ≥60 | 0-5 | 93℃/3%KCL |
How It Works in Your Operations
During pressure driven breaking, you require each arrange separated absolutely. Our Dissolvable Magnesium Alloy Ball Seat lands safely, making a zero-leak seal when matched with the comparing frac ball.
The situate holds weight all through your incitement treatment. Once uncovered to wellbore liquids, the designed magnesium amalgam experiences controlled electrochemical dissolution.
The prepare is straightforward:
Within hours after completion, the magnesium responds with arrangement water or brine. It changes over into dissolvable magnesium hydroxide and hydrogen gas. These byproducts flush normally with generation fluids.
You're cleared out with a full-bore stream way. No flotsam and jetsam amassing. No processing required.
This is particularly important in even wells with handfuls of stages. Conventional seats would make an inconceivable processing challenge.
Where You'll Use The Dissolvable Magnesium Alloy Ball Seat
Multistage Horizontal Completions
When you're confining 20, 30, or more stages in a single sidelong, amassed flotsam and jetsam gets to be unmanageable. Our seats break down consecutively, clearing the wellbore automatically.
High-Pressure/High-Temperature Reservoirs
Demanding HPHT conditions require materials that won't compromise. Our built grades keep up keenness at extraordinary weights and temperatures some time recently starting modified degradation.
Remote and Offshore Operations
Intervention costs seaward can surpass the esteem of extra generation. The Dissolvable Magnesium Alloy Ball Seat kill the require for costly workover rigs. You set them, fortify, and let chemistry do the rest.
Cost-Sensitive Programs
Every day of completion operations influences your financial matters. Diminishing or dispensing with processing trips abbreviates your time to to begin with generation and brings down your add up to taken a toll of ownership.
Quality You Can Verify
We know you can't afford failures downhole. That's why every batch goes through rigorous verification.
Our CNAS-accredited HTHP laboratory tests dissolution rates in simulated wellbore fluids at your target temperatures. We perform hydrostatic pressure testing to confirm rated pressure capacity.
Material composition analysis using XRF and ICP-OES ensures precise alloying ratios for consistent corrosion behavior. Ultrasonic flaw detection eliminates internal voids that could cause premature failure.
Dimensional tolerances are verified with coordinate measuring machines. The ball-to-seat interface must meet tight specifications for reliable sealing.
You receive complete documentation with every order. Certificate of Analysis. Certificate of Conformance. Safety Data Sheets. Full batch traceability.
This audit-ready approach helps you qualify us quickly as a supplier.
Why Work With Hagrien
Integrated manufacturing control: We don't outsource critical processes. From alloy formulation through extrusion and machining, we control quality at every step.
Engineering partnership: Our team helps you select the right material grade for your specific conditions. We support prototype development and scaling to production volumes.
Predictable delivery: Seven years of continuous production experience means we understand how to manage supply chains. Standard products ship in 2–4 weeks. Custom solutions in 4–8 weeks.
Responsive communication: You'll get RFQ responses within 24 hours and quotations within 1–3 business days. Weekly project updates align with North American schedules.
Certifications that matter: ISO 9001, ISO 14001, ISO 45001, API recognition, and CNAS laboratory accreditation give you confidence in our processes.
Frequently Asked Questions
Q: How long does complete dissolution take?
A: Depending on the alloy grade, fluid salinity, and downhole temperature, total dissolution typically occurs within 24 to 72 hours after stimulation completes. We can adjust this timeline during the design phase based on your requirements.
Q: Can these seats handle 10,000 PSI differential pressure?
A: Yes. Our high-strength variants are specifically designed and tested to API standards. They maintain structural integrity at 70 MPa (10,000 PSI) throughout the duration of your frac stage.
Q: Does dissolution leave solid debris behind?
A: No. The magnesium alloy reacts with water or saline to form magnesium hydroxide and hydrogen gas. Any solids are microscopic and easily carried away by production fluids. You get a clean wellbore.
Q: What's the shelf life?
A: When stored in original vacuum-sealed packaging with desiccant, seats maintain performance for at least 2 years. Avoid exposure to high humidity, which can initiate premature surface reactions.
Q: Do they work in low-salinity or freshwater environments?
A: Dissolution rates are slower in low-salinity fluids, but we can adjust alloy composition to compensate. Share your fluid chemistry during the specification phase, and we'll optimize the material accordingly.
Q: How do I ensure dimensional compatibility?
A: Provide us with your plug or packer specifications. We'll manufacture to your exact dimensional requirements and tolerances. Our CMM verification ensures the ball-to-seat interface performs as designed.
Q: What documentation do you provide?
A: Every shipment includes Certificate of Analysis (COA), Certificate of Conformance (COC), and Safety Data Sheets (SDS). Full batch traceability records are maintained for audit purposes.
Q: Can you support urgent delivery requirements?
A: Yes. We maintain safety stock for standard sizes and offer expedited production scheduling when your project timeline demands it. Contact us to discuss your specific needs.
Ready to Simplify Your Completions?
Let's discuss your repuirements for Dissolvable Magnesium Alloy Ball Seat. Reach out to our team at cyrus@us-hagrien.com to get started.
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