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Electric Wireline Plug Setting Tool

Material: Dissolvable Magnesium alloy/Magnesium alloy
Form: Customizable
Dissolution rate: Adjustable by alloy design and test condition
Documents:CNAS Inspection/ COA/COC available.
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  • Product Description

Electric Wireline Plug Setting Tool - Professional Downhole Setting Solutions

When you need precise, reliable plug deployment in challenging downhole environments, the Electric Wireline Plug Setting Tool from Shaanxi Hagrien Energy Technology delivers proven performance. Our electrically activated setting tools are engineered for rapid deployment of bridge plugs and packers in plug-and-perf operations, zonal isolation projects, and well abandonment programs. Designed with magnesium alloy construction for optimal strength-to-weight performance, our tools support pressure ratings exceeding 15,000 psi and temperature ranges up to 400°F. With manufacturing lead times of 2–4 weeks for standard configurations and complete traceability documentation (COA/COC), you gain deployment efficiency without compromising safety or quality standards.

Why Choose Our Setting Tool Solution

Engineered for Field-Proven Reliability

Your operations demand equipment that performs consistently under pressure. Our setting tools feature magnesium alloy components that provide exceptional strength while reducing overall tool weight. This material choice improves handling during wireline operations and reduces fatigue on your cable systems.

The electrically activated design eliminates the uncertainties of mechanical setting methods. You get precise depth control and predictable setting force delivery—critical factors when working in highly deviated or horizontal wellbores.

Customizable to Your Project Requirements

Every field presents unique challenges. That's why our Electric Wireline Plug Setting Tool comes with adjustable configurations matched to your specific interfaces and operational parameters.

You can specify:

  • Pressure rating requirements for your formation conditions
  • Temperature tolerance based on bottom-hole environment
  • Interface compatibility with your existing plug systems
  • Stroke length tailored to your setting force needs

Our engineering team works directly with you to optimize the tool configuration before manufacturing begins.

Quality You Can Document

Compliance documentation matters in oil and gas operations. Every tool ships with comprehensive material certificates and inspection records.

You receive:

  • Certificate of Analysis (COA) for material composition
  • Certificate of Conformance (COC) verifying specifications
  • Full batch traceability linking your tool to production records
  • CNAS-accredited laboratory test results

This documentation package supports your internal quality programs and accelerates supplier qualification processes.

Hagrien CertificatesTechnical Specifications

No.

Item Name

*MDM Material Description

Quality Standard

Technical Requirements (Main Parameters)

Lead Time

1

Electrically Controlled Setting Tool, 56 mm

Special setting tool, electrically controlled setting tool, 56 mm, 105 MPa, 17-4PH

SY/T 5158-2020 General Technical Specifications for Petroleum Exploration Imaging Logging Systems
SY/T 5099-2024 Environmental Test and Reliability Requirements for Petroleum Logging Instruments

1. Single-core shock-resistant connector.
2. Tool outer diameter: ≤ φ56 mm.
3. Tool length: ≤ 1150 mm.
4. Temperature and pressure rating: -25℃ to 150℃, 105 MPa.
5. Maximum setting force: ≥ 10 t.
6. Maximum mandrel stroke: ≥ 200 mm.
7. Tensile load capacity: ≥ 200 kN.
8. Panel display: expand the PCP control panel display function so that the real-time displacement and tensile force of the pull rod can be displayed on the control panel, enabling accurate detection of bridge plug setting and release status, while also providing maximum setting-force adjustment.
9. Power supply system: direct 220 V surface power supply through a single-core cable; no battery power supply.
10. Reset mode: one-button automatic retrieval from the surface.
11. Tool operating cycles: maintenance-free service life of 200 runs.

60 days

2

Electrically Controlled Setting Tool, 76 mm

Special setting tool, electrically controlled setting tool, 76 mm, 140 MPa, 17-4PH

SY/T 5158-2020 General Technical Specifications for Petroleum Exploration Imaging Logging Systems
SY/T 5099-2024 Environmental Test and Reliability Requirements for Petroleum Logging Instruments

1. Single-core shock-resistant connector.
2. Tool outer diameter: ≤ φ76 mm.
3. Tool length: ≤ 1400 mm.
4. Temperature and pressure rating: -25℃ to 150℃, 140 MPa.
5. Maximum setting force: ≥ 20 t.
6. Maximum mandrel stroke: ≥ 254 mm.
7. Tensile load capacity: ≥ 350 kN.
8. Panel display: expand the PCP control panel display function so that the real-time displacement and tensile force of the pull rod can be displayed on the control panel, enabling accurate detection of bridge plug setting and release status, while also providing maximum setting-force adjustment.
9. Power supply system: direct 220 V surface power supply through a single-core cable; no battery power supply.
10. Reset mode: one-button automatic retrieval from the surface.
11. Tool operating cycles: maintenance-free service life of 200 runs.
12. Interface: standard Baker No. 10 bridge plug tool interface.

60 days

3

Electrically Controlled Setting Tool, 96 mm

Special setting tool, electrically controlled setting tool, 96 mm, 140 MPa, 17-4PH

SY/T 5158-2020 General Technical Specifications for Petroleum Exploration Imaging Logging Systems
SY/T 5099-2024 Environmental Test and Reliability Requirements for Petroleum Logging Instruments

1. Single-core shock-resistant connector.
2. Tool outer diameter: ≤ φ96 mm.
3. Tool length: ≤ 1450 mm.
4. Temperature and pressure rating: -25℃ to 150℃, 140 MPa.
5. Maximum setting force: ≥ 32 t.
6. Maximum mandrel stroke: ≥ 254 mm.
7. Tensile load capacity: ≥ 550 kN.
8. Panel display: expand the PCP control panel display function so that the real-time displacement and tensile force of the pull rod can be displayed on the control panel, enabling accurate detection of bridge plug setting and release status, while also providing maximum setting-force adjustment.
9. Power supply system: direct 220 V surface power supply through a single-core cable; no battery power supply.
10. Reset mode: one-button automatic retrieval from the surface.
11. Tool operating cycles: maintenance-free service life of 200 runs.
12. Interface: standard Baker No. 20 bridge plug tool interface.

60 days

4

Upper Connector

Electric setting tool accessory ETP961032-140A-V10 upper connector

SY/T 5158-2020 General Technical Specifications for Petroleum Exploration Imaging Logging Systems
SY/T 5099-2024 Environmental Test and Reliability Requirements for Petroleum Logging Instruments

1. Single-core shock-resistant connector.
2. Outer diameter: φ89 mm.
3. Connection length: ≤ 100 mm.
4. Temperature and pressure rating: -25℃ to 150℃, 140 MPa.
5. Tensile load capacity: ≥ 550 kN.
6. Absorbed clamping voltage: ≥ 400 V.

45 days

5

Lower Connector

Electric setting tool accessory ETP961032-140A-V10 lower connector

SY/T 5158-2020 General Technical Specifications for Petroleum Exploration Imaging Logging Systems
SY/T 5099-2024 Environmental Test and Reliability Requirements for Petroleum Logging Instruments

1. Single-core shock-resistant connector.
2. Outer diameter: φ89 mm.
3. Connection length: ≤ 100 mm.
4. Temperature and pressure rating: -25℃ to 150℃, 140 MPa.
5. Tensile load capacity: ≥ 550 kN.

45 days

6

Intelligent Controller

Electric setting tool accessory ETP961032-140A-V10 intelligent controller

SY/T 6235 General Technical Specifications for Computerized Surface Logging Units

1. Commitment required that within three months after award, it will be compatible with the perforating surface depth system.
2. Operating temperature: -30℃ to 50℃.
3. Input voltage: AC 220 ± 20 V.
4. Output voltage: DC 0-500 V.
5. Output current: 0-2000 mA.
6. Capable of performing perforating gun connection inspection, positioning, ignition, and detonation without any additional firing unit.
7. Based on the perforating gun connection curve, it shall accurately identify and locate common operational issues such as line pinching, open circuit, low insulation, and poor detonator contact.
8. Compatible with both magneto-electric detonators and high-resistance detonators for firing.
9. Applicable to both single-core cable and 7-core cable.
10. Commitment required that within three months after award, it can be connected to the electrically controlled setting tool and display the setting curve to determine completion of the setting operation.
11. Commitment required that within three months after award, it can be connected to a release sub, which will be automatically hidden during perforating operations to prevent misoperation. Entry into release mode shall require password confirmation, and the perforating function shall be automatically disabled.
12. Commitment required that within three months after award, it can be connected to a tension system and simultaneously output tension and magnetic collar locator signals to the 3000 surface system in real time. The magnetic positioning signal shall not be lost at a logging speed of 7000 m/h.

45 days

7

Surface Reset Box

Electric setting tool accessory ETP961032-140A-V10 surface reset box

SY/T 6235 General Technical Specifications for Computerized Surface Logging Units

1. Operating temperature: -30℃ to 50℃.
2. Input voltage: AC 24 V.
3. Output voltage: DC 0-24 V.
4. Output current: 0-3 A.
5. Capable of inspection, reset, and setting operations for the electrically controlled setting tool.

 45 days

8

Magnetic Collar Locator

Perforating downhole instrument, magnetic collar locator, CCL-73-V10, 73 mm

SY/T 5158-2020 General Technical Specifications for Petroleum Exploration Imaging Logging Systems
SY/T 5099-2024 Environmental Test and Reliability Requirements for Petroleum Logging Instruments

1. Single-core shock-resistant connector.
2. Tool outer diameter: φ73 mm.
3. Tool length: 485 mm.
4. Temperature and pressure rating: -25℃ to 150℃, 140 MPa.
5. Tensile load capacity: ≥ 350 kN.
6. Upper output thread: external thread M54×2-6h; internal thread 13/16-12UN.
7. Lower output thread: internal thread Tr50×4-7H.
8. Interface type: analog signal.
9. Coil resistance (Ω): 4000 DC.
10. Diode forward voltage drop (V): 1.2.

 45 days

9

Electronic Select-Fire Switch

Analog-digital hybrid integrated circuit, electronic select-fire switch, EFS-V30

Q/SY 02866-2020 Technical Specification for Bridge Plug and Perforating Operations

1. Commitment required that within three months after award, it will be compatible with the intelligent controller.
2. Overall dimensions: ≤ 20 mm × 8 mm × 65 mm.
3. Operating temperature: -30℃ to 160℃.
4. Number of lead wires: 5; lead length ≥ 40 mm.
5. *Maximum allowable series stages: 40.
6. Operating voltage: DC 20-500 V.
7. Operating current: DC 1-25 mA.
8. Cascading current: ≥ 15 minutes at 1500 mA.
9. DC withstand voltage: no output under ±600 V for 5 s.
10. AC withstand voltage: no output under 50 Hz / 220 V for 5 s.
11. Electrostatic protection: no output under 25 kV / 500 pF / 5 kΩ conditions.
12. Detonator compatibility: magneto-electric detonators and high-resistance detonators.
13. RF interference resistance: test report to be submitted.
14. Complies with electromagnetic compatibility requirements.

45 days

10

Electronic Select-Fire Switch

Analog-digital hybrid integrated circuit, electronic select-fire switch, EFP-FA11-V10

Q/SY 02866-2020 Technical Specification for Bridge Plug and Perforating Operations

1. Commitment required that within three months after award, it will be compatible with the intelligent controller.
2. Overall dimensions: ≤ 20 mm × 8 mm × 65 mm.
3. Operating temperature: -30℃ to 160℃.
4. Number of lead wires: 5; lead length ≥ 40 mm.
5. Maximum allowable series stages: 40.
6. Operating voltage: DC 20-500 V.
7. Operating current: DC 1-25 mA.
8. Cascading current: ≥ 15 minutes at 1500 mA.
9. DC withstand voltage: no output under ±600 V for 5 s.
10. AC withstand voltage: no output under 50 Hz / 220 V for 5 s.
11. Electrostatic protection: no output under 25 kV / 500 pF / 5 kΩ conditions.
12. Detonator compatibility: magneto-electric detonators and high-resistance detonators.
13. Complies with electromagnetic compatibility requirements.
14. Orientation-selective firing module measurement accuracy: ±3°; multi-stage selective firing capability not less than 20 stages.

 45 days

How Our Setting Tool Improves Your Operations

Faster Deployment in Multi-Stage Completions

In unconventional shale plays, you need to set multiple plugs quickly and accurately. The Electric Wireline Plug Setting Tool enables rapid deployment cycles in long horizontal laterals.

Electrical activation provides:

  • Instant setting confirmation via surface readout
  • Elimination of rotation or jarring requirements
  • Reduced wireline time per plug set
  • Consistent performance across multiple stages

Your completion crews spend less time per stage, directly reducing rig costs.

Reliable Performance in Challenging Environments

Offshore fields and mature reservoirs present corrosive conditions and high pressures. Our magnesium alloy construction withstands these demanding environments while maintaining setting force integrity.

The tool performs reliably in:

  • H2S and CO2-rich formations
  • High-pressure depleted zones requiring isolation
  • Temperature-sensitive intervals up to 400°F
  • Highly deviated wellbores exceeding 60 degrees

You gain confidence that your zonal isolation will hold under production conditions.

Simplified Well Abandonment Operations

Positioning cement retainers for squeeze cementing requires exact depth placement. The wireline-conveyed, electrically activated system gives you real-time depth correlation.

You achieve:

  • Precise placement at designated casing collars
  • Reduced risk of misplaced cement barriers
  • Compliance with abandonment regulations
  • Audit-ready documentation of tool performance

This precision reduces costly remediation work and regulatory complications.

Manufacturing Excellence Behind Every Tool

Closed-Loop Production Control

Our Xi'an facility maintains complete control over the manufacturing process—from alloy melting through final machining. This vertical integration ensures consistency you can count on.

You benefit from:

  • Uniform microstructure in all components
  • Dimensional stability across production batches
  • Reduced defect rates compared to multi-vendor supply chains
  • Predictable mechanical properties in every tool

Engineering Support Throughout Your Project

Our team doesn't just manufacture to your specifications. We partner with you to optimize tool design for your specific application.

Support includes:

  • Material selection guidance based on your wellbore conditions
  • Drawing-based production from your technical specifications
  • Prototype development with controlled scaling to production
  • Factory Acceptance Testing (FAT) aligned with your requirements

This collaborative approach reduces your trial-and-error costs and accelerates field deployment.

Responsive Global Service

With headquarters in China and operational presence in the United States, we maintain communication schedules that work for your team.

You experience:

  • RFQ responses within 24 hours
  • Formal quotations within 1–3 business days
  • Weekly project updates during manufacturing
  • U.S.-based coordination for North American projects

Your project timelines stay on track with proactive communication.

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Frequently Asked Questions

Q: What causes electrical misfires in setting tools?

A: Misfires typically result from electrical shorts in cable connections, moisture contamination of ignition components, or improperly seated igniters. Regular insulation resistance testing before each run minimizes these risks. Our tools include moisture-resistant sealing systems to protect electrical circuits during deployment.

Q: How do I select the right configuration for high-temperature wells?

A: Selection depends on three primary factors: wellbore fluid density, bottom-hole temperature, and required setting stroke. For environments exceeding 400°F, specialized high-temperature components are necessary. Our engineering team reviews your wellbore profile and recommends the appropriate configuration during the quotation process.

Q: Can your tools be used in highly deviated wellbores?

A: Yes, though deployment technique varies with deviation angle. In wells exceeding 60–70 degrees, wireline tractors or pump-down techniques typically provide better conveyance. The lightweight magnesium alloy construction reduces friction during deployment compared to heavier steel alternatives.

Q: What quality inspections do you perform before shipment?

A: Every tool undergoes hydrostatic pressure testing to verify seal integrity, non-destructive testing (magnetic particle and ultrasonic) on critical load-bearing components, and dry-run functional tests of the electrical ignition circuit. Material traceability reports confirm alloy composition meets specifications. Shear-pin calibration ensures release occurs only after achieving target setting force, typically between 30,000 to 60,000 lbs.

Q: How quickly can you fulfill urgent orders?

A: Standard configurations ship within 2–4 weeks. For time-critical projects, expedited manufacturing is available with advance coordination. Safety stock for common sizes further reduces lead time. Contact our team with your timeline requirements, and we'll provide a realistic delivery schedule.

Q: What documentation supports supplier qualification?

A: You receive complete material certificates (COA/COC), batch traceability records, CNAS-accredited laboratory test results, and ISO 9001/14001/45001 certifications. This documentation package addresses most supplier qualification requirements and supports internal quality audits.

Get Your Custom Solution Today

Our team is standing by to discuss your specific requirements for Electric Wireline Plug Setting Tool. Reach us at cyrus@us-hagrien.com.

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