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Short Stroke Setting Tool

Material: Magnesium alloy
Form: Customizable
Dissolution rate: Adjustable by alloy design and test condition
Documents: CNAS Inspection/COA/COC available.
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  • Product Description

Short Stroke Setting Tool: Precision-Engineered Actuation for Complex Completions

When your operations demand maximum setting force in minimal space, Shaanxi Hagrien Energy Technology's Short Stroke Setting Tool delivers enterprise-grade performance. Engineered from magnesium alloy with customizable dissolution rates and form factors, our solution supports compact tool layouts with stroke lengths between 5-10 inches while generating 60,000+ lbs of setting force. Backed by ISO 9001/14001/45001 certification and CNAS-accredited HTHP laboratory validation, each unit ships with complete COA/COC documentation and full batch traceability. Lead times range from 2-4 weeks for standard configurations to 4-8 weeks for custom designs, ensuring predictable project timelines.

setting toolWhat Makes Our Short Stroke Setting Tool Different?

You're operating in environments where every inch matters. Horizontal wells with high dogleg severity don't forgive long, rigid tool strings. That's where our design philosophy comes in.

Compact Yet Powerful Design

Our Short Stroke Setting Tool uses multi-stage piston configuration to multiply hydraulic force within a condensed axial footprint. You get the setting power of conventional tools without the length penalty. This matters when you're navigating 12-degree doglegs or working under restricted wellhead clearances.

Engineered Materials, Controlled Dissolution

Unlike off-the-shelf options, we integrate our core material expertise. Our magnesium alloy components feature:

  • Adjustable dissolution rates tailored to your fluid chemistry
  • Temperature-stable performance in HPHT environments
  • Consistent microstructure across large-diameter extrusions (up to Ø300 mm)

You specify the downhole conditions. We engineer the material response.

Field-Proven Reliability

With 7+ years of continuous production experience, we've refined our manufacturing process to eliminate variables. Every tool undergoes:

  • 100% Magnetic Particle Inspection (MPI) on load-bearing threads
  • Ultrasonic Testing (UT) for subsurface defects
  • Hydrostatic shell testing to 1.5x maximum rated pressure
  • Dimensional metrology on piston bores (±0.001" tolerance)

This verification-first approach means fewer NPT incidents and smoother supplier audits.

Technical Specifications

No.

Item Name

*MDM Material Description

Quality Standard

Technical Requirements (Main Parameters)

Lead Time

1

Electrically Controlled Setting Tool, 56 mm

Special setting tool, electrically controlled setting tool, 56 mm, 105 MPa, 17-4PH

SY/T 5158-2020 General Technical Specifications for Petroleum Exploration Imaging Logging Systems
SY/T 5099-2024 Environmental Test and Reliability Requirements for Petroleum Logging Instruments

1. Single-core shock-resistant connector.
2. Tool outer diameter: ≤ φ56 mm.
3. Tool length: ≤ 1150 mm.
4. Temperature and pressure rating: -25℃ to 150℃, 105 MPa.
5. Maximum setting force: ≥ 10 t.
6. Maximum mandrel stroke: ≥ 200 mm.
7. Tensile load capacity: ≥ 200 kN.
8. Panel display: expand the PCP control panel display function so that the real-time displacement and tensile force of the pull rod can be displayed on the control panel, enabling accurate detection of bridge plug setting and release status, while also providing maximum setting-force adjustment.
9. Power supply system: direct 220 V surface power supply through a single-core cable; no battery power supply.
10. Reset mode: one-button automatic retrieval from the surface.
11. Tool operating cycles: maintenance-free service life of 200 runs.

60 days

2

Electrically Controlled Setting Tool, 76 mm

Special setting tool, electrically controlled setting tool, 76 mm, 140 MPa, 17-4PH

SY/T 5158-2020 General Technical Specifications for Petroleum Exploration Imaging Logging Systems
SY/T 5099-2024 Environmental Test and Reliability Requirements for Petroleum Logging Instruments

1. Single-core shock-resistant connector.
2. Tool outer diameter: ≤ φ76 mm.
3. Tool length: ≤ 1400 mm.
4. Temperature and pressure rating: -25℃ to 150℃, 140 MPa.
5. Maximum setting force: ≥ 20 t.
6. Maximum mandrel stroke: ≥ 254 mm.
7. Tensile load capacity: ≥ 350 kN.
8. Panel display: expand the PCP control panel display function so that the real-time displacement and tensile force of the pull rod can be displayed on the control panel, enabling accurate detection of bridge plug setting and release status, while also providing maximum setting-force adjustment.
9. Power supply system: direct 220 V surface power supply through a single-core cable; no battery power supply.
10. Reset mode: one-button automatic retrieval from the surface.
11. Tool operating cycles: maintenance-free service life of 200 runs.
12. Interface: standard Baker No. 10 bridge plug tool interface.

60 days

3

Electrically Controlled Setting Tool, 96 mm

Special setting tool, electrically controlled setting tool, 96 mm, 140 MPa, 17-4PH

SY/T 5158-2020 General Technical Specifications for Petroleum Exploration Imaging Logging Systems
SY/T 5099-2024 Environmental Test and Reliability Requirements for Petroleum Logging Instruments

1. Single-core shock-resistant connector.
2. Tool outer diameter: ≤ φ96 mm.
3. Tool length: ≤ 1450 mm.
4. Temperature and pressure rating: -25℃ to 150℃, 140 MPa.
5. Maximum setting force: ≥ 32 t.
6. Maximum mandrel stroke: ≥ 254 mm.
7. Tensile load capacity: ≥ 550 kN.
8. Panel display: expand the PCP control panel display function so that the real-time displacement and tensile force of the pull rod can be displayed on the control panel, enabling accurate detection of bridge plug setting and release status, while also providing maximum setting-force adjustment.
9. Power supply system: direct 220 V surface power supply through a single-core cable; no battery power supply.
10. Reset mode: one-button automatic retrieval from the surface.
11. Tool operating cycles: maintenance-free service life of 200 runs.
12. Interface: standard Baker No. 20 bridge plug tool interface.

60 days

4

Upper Connector

Electric setting tool accessory ETP961032-140A-V10 upper connector

SY/T 5158-2020 General Technical Specifications for Petroleum Exploration Imaging Logging Systems
SY/T 5099-2024 Environmental Test and Reliability Requirements for Petroleum Logging Instruments

1. Single-core shock-resistant connector.
2. Outer diameter: φ89 mm.
3. Connection length: ≤ 100 mm.
4. Temperature and pressure rating: -25℃ to 150℃, 140 MPa.
5. Tensile load capacity: ≥ 550 kN.
6. Absorbed clamping voltage: ≥ 400 V.

45 days

5

Lower Connector

Electric setting tool accessory ETP961032-140A-V10 lower connector

SY/T 5158-2020 General Technical Specifications for Petroleum Exploration Imaging Logging Systems
SY/T 5099-2024 Environmental Test and Reliability Requirements for Petroleum Logging Instruments

1. Single-core shock-resistant connector.
2. Outer diameter: φ89 mm.
3. Connection length: ≤ 100 mm.
4. Temperature and pressure rating: -25℃ to 150℃, 140 MPa.
5. Tensile load capacity: ≥ 550 kN.

45 days

6

Intelligent Controller

Electric setting tool accessory ETP961032-140A-V10 intelligent controller

SY/T 6235 General Technical Specifications for Computerized Surface Logging Units

1. Commitment required that within three months after award, it will be compatible with the perforating surface depth system.
2. Operating temperature: -30℃ to 50℃.
3. Input voltage: AC 220 ± 20 V.
4. Output voltage: DC 0-500 V.
5. Output current: 0-2000 mA.
6. Capable of performing perforating gun connection inspection, positioning, ignition, and detonation without any additional firing unit.
7. Based on the perforating gun connection curve, it shall accurately identify and locate common operational issues such as line pinching, open circuit, low insulation, and poor detonator contact.
8. Compatible with both magneto-electric detonators and high-resistance detonators for firing.
9. Applicable to both single-core cable and 7-core cable.
10. Commitment required that within three months after award, it can be connected to the electrically controlled setting tool and display the setting curve to determine completion of the setting operation.
11. Commitment required that within three months after award, it can be connected to a release sub, which will be automatically hidden during perforating operations to prevent misoperation. Entry into release mode shall require password confirmation, and the perforating function shall be automatically disabled.
12. Commitment required that within three months after award, it can be connected to a tension system and simultaneously output tension and magnetic collar locator signals to the 3000 surface system in real time. The magnetic positioning signal shall not be lost at a logging speed of 7000 m/h.

45 days

7

Surface Reset Box

Electric setting tool accessory ETP961032-140A-V10 surface reset box

SY/T 6235 General Technical Specifications for Computerized Surface Logging Units

1. Operating temperature: -30℃ to 50℃.
2. Input voltage: AC 24 V.
3. Output voltage: DC 0-24 V.
4. Output current: 0-3 A.
5. Capable of inspection, reset, and setting operations for the electrically controlled setting tool.

 45 days

8

Magnetic Collar Locator

Perforating downhole instrument, magnetic collar locator, CCL-73-V10, 73 mm

SY/T 5158-2020 General Technical Specifications for Petroleum Exploration Imaging Logging Systems
SY/T 5099-2024 Environmental Test and Reliability Requirements for Petroleum Logging Instruments

1. Single-core shock-resistant connector.
2. Tool outer diameter: φ73 mm.
3. Tool length: 485 mm.
4. Temperature and pressure rating: -25℃ to 150℃, 140 MPa.
5. Tensile load capacity: ≥ 350 kN.
6. Upper output thread: external thread M54×2-6h; internal thread 13/16-12UN.
7. Lower output thread: internal thread Tr50×4-7H.
8. Interface type: analog signal.
9. Coil resistance (Ω): 4000 DC.
10. Diode forward voltage drop (V): 1.2.

 45 days

9

Electronic Select-Fire Switch

Analog-digital hybrid integrated circuit, electronic select-fire switch, EFS-V30

Q/SY 02866-2020 Technical Specification for Bridge Plug and Perforating Operations

1. Commitment required that within three months after award, it will be compatible with the intelligent controller.
2. Overall dimensions: ≤ 20 mm × 8 mm × 65 mm.
3. Operating temperature: -30℃ to 160℃.
4. Number of lead wires: 5; lead length ≥ 40 mm.
5. *Maximum allowable series stages: 40.
6. Operating voltage: DC 20-500 V.
7. Operating current: DC 1-25 mA.
8. Cascading current: ≥ 15 minutes at 1500 mA.
9. DC withstand voltage: no output under ±600 V for 5 s.
10. AC withstand voltage: no output under 50 Hz / 220 V for 5 s.
11. Electrostatic protection: no output under 25 kV / 500 pF / 5 kΩ conditions.
12. Detonator compatibility: magneto-electric detonators and high-resistance detonators.
13. RF interference resistance: test report to be submitted.
14. Complies with electromagnetic compatibility requirements.

45 days

10

Electronic Select-Fire Switch

Analog-digital hybrid integrated circuit, electronic select-fire switch, EFP-FA11-V10

Q/SY 02866-2020 Technical Specification for Bridge Plug and Perforating Operations

1. Commitment required that within three months after award, it will be compatible with the intelligent controller.
2. Overall dimensions: ≤ 20 mm × 8 mm × 65 mm.
3. Operating temperature: -30℃ to 160℃.
4. Number of lead wires: 5; lead length ≥ 40 mm.
5. Maximum allowable series stages: 40.
6. Operating voltage: DC 20-500 V.
7. Operating current: DC 1-25 mA.
8. Cascading current: ≥ 15 minutes at 1500 mA.
9. DC withstand voltage: no output under ±600 V for 5 s.
10. AC withstand voltage: no output under 50 Hz / 220 V for 5 s.
11. Electrostatic protection: no output under 25 kV / 500 pF / 5 kΩ conditions.
12. Detonator compatibility: magneto-electric detonators and high-resistance detonators.
13. Complies with electromagnetic compatibility requirements.
14. Orientation-selective firing module measurement accuracy: ±3°; multi-stage selective firing capability not less than 20 stages.

 45 days

Why Choose Compact Actuation?

For Horizontal Well Completions

Unconventional shale plays demand tools that navigate tortuous paths without binding. Your completion string already faces mechanical stress from formation contact. Adding a long setting tool amplifies fatigue risk.

Our short-stroke design reduces cantilevered weight. It flexes through high-curvature sections while maintaining actuation integrity. Result? Fewer stuck tools and faster stage isolation.

For Plug and Abandonment Operations

Mature offshore fields present scaled casing and limited workover space. You can't afford tools that won't fit or can't generate enough force in aged tubulars.

The Short Stroke Setting Tool delivers high force-to-length ratio. It sets permanent bridge plugs in restricted environments where conventional tools fail. Your P&A programs stay on schedule.

For Deep-Water HPHT Challenges

Subsea completions face extreme hydrostatic pressure and thermal loads. Traditional tools struggle with seal integrity or require excessive hydraulic fluid volumes.

We solve both problems. Our multi-stage piston design reduces fluid requirements for faster actuation. Precision-calibrated shear screws prevent premature setting despite deep-well pressure gradients.

Engineering Support You Can Count On

Material + Structural Co-Design

We don't just manufacture to spec. Our closed-loop system—from alloy melting to final machining—lets you co-develop solutions. You share your deployment challenges. We adjust material composition and tool geometry simultaneously.

This approach cuts trial-and-error costs. Prototype development scales directly to mass production without reformulation delays.

Responsive Global Service

When you submit an RFQ, you'll hear back within 24 hours. Detailed quotations arrive in 1-3 business days. Weekly project updates align with North American schedules through our U.S. coordination entity.

Need expedited delivery? We maintain safety stock for standard sizes and can accelerate custom timelines when critical.

Applications Across Completion Scenarios

Fracturing Operations: Deploy bridge plugs in multi-stage treatments where tool string length impacts stage spacing precision.

Cement Retainer Installation: Set retainers in slim-hole applications where clearance won't accommodate long-stroke alternatives.

Production Packer Deployment: Actuate packers in deviated wells where conventional tools risk mechanical interference during setting cycles.

Remedial Workovers: Install isolation barriers in live wells with limited wellbore access, minimizing rig-up complexity.

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Frequently Asked Questions

Q: How does the short stroke design maintain sufficient force to set large-diameter packers?

A: Our multi-stage piston assembly stacks hydraulic pressure across multiple surface areas. This multiplies output force without increasing tool length. You get full actuation power in a compact package.

Q: Can your tool be used on both wireline and coiled tubing?

A: Yes. It interfaces with wireline pressure setting assemblies and adapts for hydraulic deployment on pipe or tubing. This flexibility reduces your inventory requirements.

Q: What is the typical maintenance cycle?

A: After every run, perform a full teardown. Replace all seals (O-rings and T-seals) and inspect piston surfaces for scoring. We provide detailed redressing procedures with each tool shipment.

Q: How do you prevent premature setting in deep wells?

A: Precision-calibrated shear screws and atmospheric chambers neutralize hydrostatic pressure effects. The tool only releases at the exact calculated force when surface pumps or power charges activate.

Q: Is the tool compatible with corrosive completion fluids?

A: Absolutely. Our magnesium alloy formulations resist chloride-rich brines and acidic environments. We adjust material chemistry based on your fluid analysis to optimize corrosion performance.

Q: What quality documentation do you provide?

A: Every shipment includes Certificate of Analysis (COA), Certificate of Conformance (COC), and Safety Data Sheets (SDS). Full batch traceability and inspection records support your supplier qualification audits.

Why Partner With Hagrien?

You need more than a vendor. You need a manufacturing partner who reduces program delivery risk.

Consistent Quality: Closed-loop manufacturing eliminates third-party variability. Same metallurgy, same process discipline, every order.

Full Traceability: CNAS-accredited testing and complete documentation packages mean audit-ready compliance from day one.

Predictable Timelines: Seven years of production data inform our lead time commitments. No surprises, no scrambling.

Engineering Agility: From prototype to mass production, we scale solutions without starting over. Your project timelines compress.

When you choose our product, you're accessing an integrated material science and downhole tool capability. We don't just assemble components—we engineer the alloys, control the extrusion, and precision-machine every surface. That vertical integration translates to performance you can measure and reliability you can bank on.

Ready to Optimize Your Completion Strategy?

Let's discuss your specific requirements for Short Stroke Setting Tool. Contact us at cyrus@us-hagrien.com to start the conversation.

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