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Soluble Magnesium Alloy Plugging Ball
Form: Customizable
Dissolution rate: Adjustable by alloy design and test condition
Documents:CNAS Inspection/ COA/COC available.
- Product Description
Soluble Magnesium Alloy Plugging Ball
When you're running multi-stage completions, you require dependable fixing without post-job migraines. The Soluble Magnesium Alloy Plugging Ball from Shaanxi Hagrien Energy Technology conveys precisely that. Our enterprise-grade arrangement combines 350-500 MPa compressive quality with built disintegration rates from 24 to 72 hours. Fabricated through our closed-loop system—from amalgam dissolving to exactness machining—each ball withstands differential weights up to 100 MPa whereas keeping up dimensional resiliences inside ±0.1mm. With CNAS-accredited lab confirmation, full traceability documentation (COA/COC/SDS), and demonstrated execution in temperatures from 40°C to 160°C, you get unsurprising comes about without drill-out costs.
What Makes Our Plugging Balls Different
You've likely managed with stuck composite balls or costly coiled tubing operations. We planned our arrangement to kill those problems.
Our Soluble Magnesium Alloy Plugging Ball is a high-performance downhole component that totally breaks down after your frac organize wraps up. No mechanical mediation required. No flotsam and jetsam blocking your generation path.
The mystery lies in our designed magnesium-based network. We control the combination composition—adjusting components like aluminum, zinc, and nickel—to coordinate your particular wellbore conditions. Temperature, saltiness, liquid chemistry: we tune the disintegration timeline to fit your operation.
Built for Demanding Conditions
Your wells aren't getting shallower or less demanding. That's why we center on real-world performance:
Mechanical Strength
- Compressive quality: 350-500 MPa
- Differential weight resistance: up to 100 MPa (14,500 PSI)
- Temperature steadiness: 40°C to 160°C
Designed for Efficiency
- Low thickness: around 1.8 g/cm³
- Easier transport in breaking fluids
- Perfect seating with ±0.1mm dimensional precision
Controlled Dissolution
- Customizable rates: 24 to 72 hours
- Adjustable by alloy design
- Matches your reservoir conditions
Why Choose HAGRIEN's Manufacturing
You require consistency. We convey it through our coordinates generation system.
Complete Manufacturing Control
We do not outsource basic steps. From crude fabric to wrapped up ball, everything happens in-house:
- Alloy melting with precise composition control
- Metallurgy management for uniform microstructure
- Extrusion capability up to Ø300 mm
- Precision machining to exact specifications
This closed-loop approach implies you get repeatable quality. Each group. Each order.
Verification You Can Trust
Our CNAS-accredited HTHP research facility runs comprehensive testing:
Dissolution Kinetic Testing
We reenact your wellbore conditions. Distinctive chloride concentrations. Varying temperatures. This affirms the Soluble Magnesium Alloy Plugging Ball will break up on your schedule.
Hydrostatic Pressure Testing
Each group demonstrates it can keep up seal judgment beneath top breaking pressures.
Quality Documentation
Every order includes complete traceability:
- Certificate of Analysis (COA)
- Certificate of Conformance (COC)
- Safety Data Sheets (SDS)
- Batch inspection records
Reliable Delivery Schedules
We know timing matters in your operations:
- Standard sizes: 2-4 weeks
- Custom specifications: 4-8 weeks
- Expedited delivery available
- Safety stock for common dimensions
Applications That Drive Results
Multi-Stage Hydraulic Fracturing
You're segregating 20, 30, perhaps 40 stages in a even well. Conventional balls cruel drill-out time and costs duplicate fast.
Our dissolvable arrangement changes the condition. Situate the ball. Total your frac organize. Move to the another zone. By the time you're prepared for generation, the balls have broken down. Clean flowpath. No intercession required.
High-Temperature, High-Pressure Reservoirs
Deep wells thrust hardware to its limits. Polymers mollify or come up short. You require materials that perform when conditions get extreme.
The magnesium combination keeps up basic keenness at temperatures up to 160°C. It holds seal weight when you require it, at that point breaks up when you don't.
Open-Hole Completion Systems
Complex topography makes mechanical intercession unsafe and costly. Our set-and-forget approach diminishes that risk.
Activate sliding sleeves or set pressure driven packers without stressing approximately recovery. The transitory stopping component does its work, at that point gets out of the way—automatically.
Technical Specifications
Serial No. | Tensile Strength/MPa | Yield Strength/MPa
| Elongation% | Hardness/HB | mg/ DissolutionRate（cm2.h） | Dissolution Condition |
AML001 | ≥310 | ≥220 | ≥15.0 | ≥60 | 2-10 | 93℃/3%KCL |
AML003 | ≥200 | ≥140 | ≥32 | ≥50 | 1-5 | 93℃/3%KCL |
AML004 | ≥220 | ≥160 | ≥12.0 | ≥55 | 130-150 | 93℃/3%KCL |
AML005 | ≥300 | ≥200 | ≥15.0 | ≥60 | 90-140 | 93℃/3%KCL |
AML006 | ≥270 | ≥190 | ≥13.0 | ≥55 | 40-80 | 50℃/0.84%KCL |
AML007 | ≥290 | ≥190 | ≥14.0 | ≥60 | 40-80 | 93℃/3%KCL |
AML009 | ≥190 | ≥120 | ≥30 | ≥50 | 20-70 | 93℃/3%KCL |
AML010 | ≥220 | ≥170 | ≥14.0 | ≥55 | 30-50 | 50℃/0.84%KCL |
AML011 | ≥220 | ≥170 | ≥12.0 | ≥55 | 30-60 | 50℃/0.84%KCL |
AML012 | ≥260 | ≥210 | ≥9.0 | ≥70 | 60-100 | 50℃/0.84%KCL |
AML013 | ≥370 | ≥260 | ≥2.5 | ≥90 | 50-70 | 93℃/3%KCL |
AML014 | ≥195 | ≥125 | ≥27 | ≥45 | 15-35 | 93℃/3%KCL |
AML015 | ≥310 | ≥220 | ≥7.0 | ≥80 | 50-70 | 93℃/3%KCL |
AML016 | ≥230 | ≥180 | ≥12.0 | ≥55 | 45-65 | 50℃/0.84%KCL |
AML017 | ≥260 | ≥220 | ≥5 | ≥65 | 50-70 | 43℃/0.05%KCL |
AML018 | ≥400 | ≥280 | ≥4.0 | ≥100 | 40-60 | 93℃/3%KCL |
AML020 | ≥100 | ≥60 | ≥7.0 | ≥42.0 | 50-100 | 93℃/3%KCL |
AML021 | ≥400 | ≥300 | ≥3.0 | ≥100 | 40-60 | 93℃/3%KCL |
AML022 | ≥275 | ≥200 | ≥12 | ≥65 | 90-110 | 50℃/0.84%KCL |
AML023 | ≥450 | ≥340 | ≥3.0 | ≥100 | 10-30 | 93℃/3%KCL |
AML024 | ≥270 | ≥220 | ≥5.0 | ≥70 | 60-120 | 50℃/0.84%KCL |
AML025 | ≥360 | ≥260 | ≥3.0 | ≥100 | 40-70 | 50℃/0.84%KCL |
AML026 | ≥310 | ≥220 | ≥8.0 | ≥60 | 0-5 | 93℃/3%KCL |
Key Benefits for Your Operations
Eliminate Drill-Out Costs
No coiled tubing. No milling. No debris removal. Your ball disappears on schedule.
Improve Treatment Efficiency
Better stage isolation means better frac performance. Simple as that.
Reduce Wellbore Intervention
Fewer trips downhole mean lower operational risk and faster time to production.
Cleaner Production Path
The ball dissolves into microscopic ions and minerals. No pore throat clogging. No formation damage.
Compatible with Modern Completions
Fits seamlessly into dissolvable plug systems and temporary barrier strategies.
Frequently Asked Questions
Q: How long does the ball take to dissolve in my specific conditions?
A: We customize dissolution time from 24 to 72 hours based on your reservoir's salinity and temperature. During our initial consultation, we'll match the alloy grade to your wellbore fluid chemistry.
Q: Will it dissolve in fresh water environments?
A: Standard alloys work best with minimum chloride concentration. But we offer specialized low-salinity grades that trigger dissolution even in fresh water. Just let us know your conditions.
Q: Can these balls handle ultra-high pressure operations?
A: Absolutely. Our high-strength series is specifically engineered for fracturing treatments up to 15,000 PSI. We verify pressure capability through rigorous hydrostatic testing on every batch.
Q: What happens to the dissolved material? Will it harm my formation?
A: The ball breaks down into microscopic aqueous ions and minerals that are compatible with reservoir fluids. Extensive testing confirms no pore throat clogging or permeability damage.
Q: How should I store these before deployment?
A: Keep them in the original vacuum-sealed packaging with desiccants. Stored properly, they remain stable and oxidation-free for up to 24 months.
Q: Do you provide engineering support for custom sizes?
A: Yes. Our engineering team works from your drawings to develop prototypes, scale to production, and support field acceptance testing. We offer full OEM/ODM capabilities.
Our Quality Commitment
Quality isn't just testing. It's how we build everything from day one.
ISO-Certified Manufacturing
- ISO 9001 (Quality Management)
- ISO 14001 (Environmental Management)
- ISO 45001 (Occupational Health & Safety)
Comprehensive Inspection Protocol
Every batch undergoes multi-tier verification:
- X-ray Fluorescence Analysis confirms precise alloy composition
- Ultrasonic Flaw Detection ensures internal matrix integrity
- Dimensional Inspection with high-precision micrometers
- Dissolution Testing in simulated wellbore conditions
- Pressure Validation under peak operating loads
Full Traceability
From raw material to final product, we document every step. You get complete batch records for audit support and supplier qualification.
Engineering Support and Customization
Off-the-shelf doesn't always fit downhole realities. We understand that.
Material + Structural Co-Design
Our engineering team helps you optimize both alloy properties and component geometry. Whether you're adapting to new completion designs or solving field challenges, we support drawing-based production and prototype development.
Fast Response Times
- RFQ response: within 24 hours
- Quotation: 1-3 business days
- Weekly project updates
- U.S. coordination support
Reduce Your Trial-and-Error Costs
With 7+ years of continuous production experience since 2019, we've solved many of the problems you might encounter. Let us help you accelerate commercialization with proven solutions.
Global Support, Local Responsiveness
Headquartered in Xi'an, China, with operational presence in the United States, we bridge manufacturing excellence with responsive service.
You work on North American schedules. So do we. Our U.S. entity coordinates projects, answers technical questions, and ensures you're never waiting for time zones to align.
Contact Us
Let's discuss your specific application for Soluble Magnesium Alloy Plugging Ball. Email us at cyrus@us-hagrien.com for technical consultation and quotation.
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