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Completion Plug Setting Tool

Material: Dissolvable Magnesium alloy/Magnesium alloy
Form: Customizable
Dissolution rate: Adjustable by alloy design and test condition
Documents:CNAS Inspection/ COA/COC available.
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  • Product Description

Completion Plug Setting Tool - Precision Deployment for Reliable Downhole Operations

When you need dependable plug deployment in demanding downhole environments, Shaanxi Hagrien Energy Technology Co., Ltd. delivers. Our Completion Plug Setting Tool features magnesium alloy construction with customizable forms and adjustable dissolution rates tailored to your well conditions. Engineered for bridge plug and frac plug projects, this tool supports project-fit configuration planning and seamless tool matching. With full documentation packages (COA/COC) and CNAS-accredited laboratory verification, you get export-ready quality backed by our closed-loop manufacturing system. Lead times start at just 2–4 weeks for standard configurations, ensuring your completion schedule stays on track.

Hagrien Dissolvable Magnesium Alloy BP Bridge PlugWhat Makes Our Setting Tool Different

You face real challenges every day. Stuck tools. Failed settings. Delayed projects.

We get it.

That's why our tool is built around practical field needs, not just spec sheets.

Engineered for Real Well Conditions

Our magnesium alloy materials are designed based on your actual operating parameters. Temperature ranges. Fluid chemistry. Required dissolution timelines.

You tell us your environment. We engineer the material to match.

Customization That Actually Works

Every well is different. Cookie-cutter solutions don't cut it.

Our Completion Plug Setting Tool offers:

  • Configurable geometries for various casing sizes
  • Adjustable dissolution rates through precise alloy formulation
  • Tool matching support for your existing bridge plug systems
  • Drawing-based production from your specifications

This flexibility helps you avoid costly trial-and-error cycles.

Technical Specifications

No.

Item Name

*MDM Material Description

Quality Standard

Technical Requirements (Main Parameters)

Lead Time

1

Electrically Controlled Setting Tool, 56 mm

Special setting tool, electrically controlled setting tool, 56 mm, 105 MPa, 17-4PH

SY/T 5158-2020 General Technical Specifications for Petroleum Exploration Imaging Logging Systems
SY/T 5099-2024 Environmental Test and Reliability Requirements for Petroleum Logging Instruments

1. Single-core shock-resistant connector.
2. Tool outer diameter: ≤ φ56 mm.
3. Tool length: ≤ 1150 mm.
4. Temperature and pressure rating: -25℃ to 150℃, 105 MPa.
5. Maximum setting force: ≥ 10 t.
6. Maximum mandrel stroke: ≥ 200 mm.
7. Tensile load capacity: ≥ 200 kN.
8. Panel display: expand the PCP control panel display function so that the real-time displacement and tensile force of the pull rod can be displayed on the control panel, enabling accurate detection of bridge plug setting and release status, while also providing maximum setting-force adjustment.
9. Power supply system: direct 220 V surface power supply through a single-core cable; no battery power supply.
10. Reset mode: one-button automatic retrieval from the surface.
11. Tool operating cycles: maintenance-free service life of 200 runs.

60 days

2

Electrically Controlled Setting Tool, 76 mm

Special setting tool, electrically controlled setting tool, 76 mm, 140 MPa, 17-4PH

SY/T 5158-2020 General Technical Specifications for Petroleum Exploration Imaging Logging Systems
SY/T 5099-2024 Environmental Test and Reliability Requirements for Petroleum Logging Instruments

1. Single-core shock-resistant connector.
2. Tool outer diameter: ≤ φ76 mm.
3. Tool length: ≤ 1400 mm.
4. Temperature and pressure rating: -25℃ to 150℃, 140 MPa.
5. Maximum setting force: ≥ 20 t.
6. Maximum mandrel stroke: ≥ 254 mm.
7. Tensile load capacity: ≥ 350 kN.
8. Panel display: expand the PCP control panel display function so that the real-time displacement and tensile force of the pull rod can be displayed on the control panel, enabling accurate detection of bridge plug setting and release status, while also providing maximum setting-force adjustment.
9. Power supply system: direct 220 V surface power supply through a single-core cable; no battery power supply.
10. Reset mode: one-button automatic retrieval from the surface.
11. Tool operating cycles: maintenance-free service life of 200 runs.
12. Interface: standard Baker No. 10 bridge plug tool interface.

60 days

3

Electrically Controlled Setting Tool, 96 mm

Special setting tool, electrically controlled setting tool, 96 mm, 140 MPa, 17-4PH

SY/T 5158-2020 General Technical Specifications for Petroleum Exploration Imaging Logging Systems
SY/T 5099-2024 Environmental Test and Reliability Requirements for Petroleum Logging Instruments

1. Single-core shock-resistant connector.
2. Tool outer diameter: ≤ φ96 mm.
3. Tool length: ≤ 1450 mm.
4. Temperature and pressure rating: -25℃ to 150℃, 140 MPa.
5. Maximum setting force: ≥ 32 t.
6. Maximum mandrel stroke: ≥ 254 mm.
7. Tensile load capacity: ≥ 550 kN.
8. Panel display: expand the PCP control panel display function so that the real-time displacement and tensile force of the pull rod can be displayed on the control panel, enabling accurate detection of bridge plug setting and release status, while also providing maximum setting-force adjustment.
9. Power supply system: direct 220 V surface power supply through a single-core cable; no battery power supply.
10. Reset mode: one-button automatic retrieval from the surface.
11. Tool operating cycles: maintenance-free service life of 200 runs.
12. Interface: standard Baker No. 20 bridge plug tool interface.

60 days

4

Upper Connector

Electric setting tool accessory ETP961032-140A-V10 upper connector

SY/T 5158-2020 General Technical Specifications for Petroleum Exploration Imaging Logging Systems
SY/T 5099-2024 Environmental Test and Reliability Requirements for Petroleum Logging Instruments

1. Single-core shock-resistant connector.
2. Outer diameter: φ89 mm.
3. Connection length: ≤ 100 mm.
4. Temperature and pressure rating: -25℃ to 150℃, 140 MPa.
5. Tensile load capacity: ≥ 550 kN.
6. Absorbed clamping voltage: ≥ 400 V.

45 days

5

Lower Connector

Electric setting tool accessory ETP961032-140A-V10 lower connector

SY/T 5158-2020 General Technical Specifications for Petroleum Exploration Imaging Logging Systems
SY/T 5099-2024 Environmental Test and Reliability Requirements for Petroleum Logging Instruments

1. Single-core shock-resistant connector.
2. Outer diameter: φ89 mm.
3. Connection length: ≤ 100 mm.
4. Temperature and pressure rating: -25℃ to 150℃, 140 MPa.
5. Tensile load capacity: ≥ 550 kN.

45 days

6

Intelligent Controller

Electric setting tool accessory ETP961032-140A-V10 intelligent controller

SY/T 6235 General Technical Specifications for Computerized Surface Logging Units

1. Commitment required that within three months after award, it will be compatible with the perforating surface depth system.
2. Operating temperature: -30℃ to 50℃.
3. Input voltage: AC 220 ± 20 V.
4. Output voltage: DC 0-500 V.
5. Output current: 0-2000 mA.
6. Capable of performing perforating gun connection inspection, positioning, ignition, and detonation without any additional firing unit.
7. Based on the perforating gun connection curve, it shall accurately identify and locate common operational issues such as line pinching, open circuit, low insulation, and poor detonator contact.
8. Compatible with both magneto-electric detonators and high-resistance detonators for firing.
9. Applicable to both single-core cable and 7-core cable.
10. Commitment required that within three months after award, it can be connected to the electrically controlled setting tool and display the setting curve to determine completion of the setting operation.
11. Commitment required that within three months after award, it can be connected to a release sub, which will be automatically hidden during perforating operations to prevent misoperation. Entry into release mode shall require password confirmation, and the perforating function shall be automatically disabled.
12. Commitment required that within three months after award, it can be connected to a tension system and simultaneously output tension and magnetic collar locator signals to the 3000 surface system in real time. The magnetic positioning signal shall not be lost at a logging speed of 7000 m/h.

45 days

7

Surface Reset Box

Electric setting tool accessory ETP961032-140A-V10 surface reset box

SY/T 6235 General Technical Specifications for Computerized Surface Logging Units

1. Operating temperature: -30℃ to 50℃.
2. Input voltage: AC 24 V.
3. Output voltage: DC 0-24 V.
4. Output current: 0-3 A.
5. Capable of inspection, reset, and setting operations for the electrically controlled setting tool.

 45 days

8

Magnetic Collar Locator

Perforating downhole instrument, magnetic collar locator, CCL-73-V10, 73 mm

SY/T 5158-2020 General Technical Specifications for Petroleum Exploration Imaging Logging Systems
SY/T 5099-2024 Environmental Test and Reliability Requirements for Petroleum Logging Instruments

1. Single-core shock-resistant connector.
2. Tool outer diameter: φ73 mm.
3. Tool length: 485 mm.
4. Temperature and pressure rating: -25℃ to 150℃, 140 MPa.
5. Tensile load capacity: ≥ 350 kN.
6. Upper output thread: external thread M54×2-6h; internal thread 13/16-12UN.
7. Lower output thread: internal thread Tr50×4-7H.
8. Interface type: analog signal.
9. Coil resistance (Ω): 4000 DC.
10. Diode forward voltage drop (V): 1.2.

 45 days

9

Electronic Select-Fire Switch

Analog-digital hybrid integrated circuit, electronic select-fire switch, EFS-V30

Q/SY 02866-2020 Technical Specification for Bridge Plug and Perforating Operations

1. Commitment required that within three months after award, it will be compatible with the intelligent controller.
2. Overall dimensions: ≤ 20 mm × 8 mm × 65 mm.
3. Operating temperature: -30℃ to 160℃.
4. Number of lead wires: 5; lead length ≥ 40 mm.
5. *Maximum allowable series stages: 40.
6. Operating voltage: DC 20-500 V.
7. Operating current: DC 1-25 mA.
8. Cascading current: ≥ 15 minutes at 1500 mA.
9. DC withstand voltage: no output under ±600 V for 5 s.
10. AC withstand voltage: no output under 50 Hz / 220 V for 5 s.
11. Electrostatic protection: no output under 25 kV / 500 pF / 5 kΩ conditions.
12. Detonator compatibility: magneto-electric detonators and high-resistance detonators.
13. RF interference resistance: test report to be submitted.
14. Complies with electromagnetic compatibility requirements.

45 days

10

Electronic Select-Fire Switch

Analog-digital hybrid integrated circuit, electronic select-fire switch, EFP-FA11-V10

Q/SY 02866-2020 Technical Specification for Bridge Plug and Perforating Operations

1. Commitment required that within three months after award, it will be compatible with the intelligent controller.
2. Overall dimensions: ≤ 20 mm × 8 mm × 65 mm.
3. Operating temperature: -30℃ to 160℃.
4. Number of lead wires: 5; lead length ≥ 40 mm.
5. Maximum allowable series stages: 40.
6. Operating voltage: DC 20-500 V.
7. Operating current: DC 1-25 mA.
8. Cascading current: ≥ 15 minutes at 1500 mA.
9. DC withstand voltage: no output under ±600 V for 5 s.
10. AC withstand voltage: no output under 50 Hz / 220 V for 5 s.
11. Electrostatic protection: no output under 25 kV / 500 pF / 5 kΩ conditions.
12. Detonator compatibility: magneto-electric detonators and high-resistance detonators.
13. Complies with electromagnetic compatibility requirements.
14. Orientation-selective firing module measurement accuracy: ±3°; multi-stage selective firing capability not less than 20 stages.

 45 days

Key Applications in Your Operations

Multistage Fracturing Programs

You're running dozens of stages in horizontal wells. Each plug must set perfectly.

Our setting tool delivers controlled force deployment. You get consistent setting performance across your entire completion program.

No surprises. No misfires.

Plug-and-Perf Operations

Speed matters when you're burning rig time.

The tool's practical design supports efficient plug placement. You can maintain tight stage spacing without worrying about premature activation during run-in-hole.

Zonal Isolation Projects

Whether you're isolating water zones or planning P&A operations, our Completion Plug Setting Tool provides the reliability you need.

The customizable dissolution feature means you can plan retrieval timelines that match your project schedule.

Why Customers Choose Hagrien

Closed-Loop Manufacturing Control

We control every step. From alloy melting to final machining.

This isn't just marketing talk. It's how we guarantee consistency batch after batch.

You don't have to worry about material variability causing field failures.

Verification Before Delivery

Every tool goes through our CNAS-accredited HTHP laboratory testing.

You receive full traceability documentation. Material test reports. Inspection records. Everything your quality team needs for supplier qualification.

Engineering Support Throughout Your Project

Got a unique well profile? Challenging temperature conditions?

Our technical team works with you from design through deployment. We help you select the right material specifications and optimize tool configuration before you commit to production quantities.

This collaboration reduces your program delivery risk significantly.

Export-Ready Quality Systems

If you're sourcing internationally, you know documentation matters.

We maintain ISO 9001/14001/45001 certifications. Our U.S. entity provides coordination support aligned with North American schedules.

RFQ responses within 24 hours. Quotations in 1–3 business days. Weekly project updates when you need them.

Hagrien CertificatesManufacturing Advantages You Can Count On

Large-Diameter Capability: Our extrusion capacity reaches Ø300 mm with uniform microstructure throughout. This means fewer machining defects and lower scrap rates for your project.

Repeatable Production Windows: Seven years of continuous manufacturing experience since 2019 gives us deep process knowledge. You get stable quality across repeat orders.

Safety Stock Management: We maintain inventory of standard sizes. When you need fast turnaround, we're ready.

Scalable Production: From prototype validation to full-scale production, our system supports your growth without sacrificing quality control.

Quality Assurance Process

You can't afford downhole failures. Neither can we.

Here's how we prevent them:

Material Traceability: Every batch carries full MTR documentation. You know exactly what's going downhole.

Dimensional Control: CMM inspection ensures O-ring grooves and thread profiles meet tight tolerances. No hydraulic bypass issues.

Performance Validation: We conduct dissolution rate testing under simulated well conditions. You get predictable behavior in your actual environment.

Batch Testing: Mechanical properties are verified for each production run, not just sporadically.

This verification-first approach means you can deploy with confidence.

Frequently Asked Questions

Q: How do you control dissolution rates for different well environments?

A: We adjust alloy composition and processing parameters based on your specific temperature, salinity, and fluid chemistry data. Our lab testing simulates your conditions to validate performance before production.

Q: Can the tool be customized to match our existing bridge plug systems?

A: Absolutely. Send us your tool drawings and interface specifications. We'll engineer the product to integrate seamlessly with your current equipment.

Q: What documentation do you provide for supplier qualification?

A: You'll receive complete COA/COC packages, material traceability records, dimensional inspection reports, and performance test data. Everything is audit-ready and meets international standards.

Q: Do you support prototype development before full production?

A: Yes. We can produce prototype quantities for your field testing. Once validated, we scale to production volumes while maintaining the same material specifications and quality controls.

Q: What's your capacity for rush orders?

A: Standard products can ship in 2–4 weeks. We maintain safety stock for common specifications. For urgent needs, contact us directly to discuss expedited options.

Q: How do you ensure consistency across multiple orders?

A: Our closed-loop manufacturing system maintains strict process discipline. Every batch follows the same validated procedures. We provide batch-to-batch traceability so you can verify consistency in your records.

Get Started with Hagrien Today

Contact us at cyrus@us-hagrien.com for fast quotations and engineering support for Completion Plug Setting Tool.

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