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electronic setting tool
- Product Description
Electronic Setting Tool – Advanced Downhole Completion Solutions by Hagrien
Reliable, Pure-Electric Setting Technology for Modern Well Completions
Shaanxi Hagrien Energy Technology Co., Ltd. delivers a next-generation electronic setting tool engineered for precision force deployment in bridge plugs, packers, and completion assemblies. Our tool operates on pure electric drive—no hydraulic fluid required—generating setting forces between 60,000 to 120,000 lbs with full stroke control and real-time feedback capability. Rated for HPHT environments up to 350°F (177°C) and 20,000 psi, it features corrosion-resistant, high-strength alloy construction compliant with NACE MR0175. With traceable manufacturing, CNAS-verified quality systems, and a closed-loop production workflow, Hagrien offers buyers a dependable, audit-ready solution that reduces field risk and accelerates qualification timelines in demanding completion programs worldwide.
Why Choose Hagrien's Electronic Setting Tool?
Pure Electric Architecture – No Hydraulic Complexity
Your completion workflow merits simplicity.
Our item dispenses with pressure driven circuits totally. You get cleaner operation, less spill focuses, and speedier pre-job checks. The motor-driven plan reacts immediately to command signals. This implies shorter setup time on location and diminished reliance on assistant liquid frameworks.
Consistent Setting Force with Full Traceability
Repeatability things when each plug must hold beneath incitement pressure.
Hagrien's generation leverages vertically coordinates manufacturing—from amalgam softening to last gathering. Each unit experiences stroke calibration and constrain confirmation in our CNAS-accredited HTHP lab. You get total documentation bundles counting Certificate of Conformance (COC), assessment records, and bunch traceability codes. This straightforwardness underpins provider reviews and quickens your capability process.
Wide Temperature and Weight Ratings
Downhole conditions shift. Your hardware shouldn't compromise.
We plan for extremes: up to 350°F persistent operation and weight appraisals coming to 20,000 psi. High-strength amalgam bodies stand up to H2S and CO2 erosion per NACE MR0175. Whether you work in seaward deepwater HPHT zones or extended-reach level wells, our apparatus keeps up auxiliary judgment through warm cycling and mechanical vibration amid conveyance.
Fast Reaction and Basic Installation
Time is cash on the fix floor.
Our instrument introduces rapidly with standard wireline heads or battery packs. Electrical connectors are vigorous and field-tested. Administrators report quicker arrangement cycles compared to bequest water powered or pyrotechnic strategies. The lightweight plan diminishes taking care of weariness and fixing time, particularly in multi-stage fracking campaigns where speed impacts by and large extend financial matters.
Technical Specifications at a Glance
No. | Item Name | *MDM Material Description | Quality Standard | Technical Requirements (Main Parameters) | Lead Time |
1 | Electrically Controlled Setting Tool, 56 mm | Special setting tool, electrically controlled setting tool, 56 mm, 105 MPa, 17-4PH | SY/T 5158-2020 General Technical Specifications for Petroleum Exploration Imaging Logging Systems SY/T 5099-2024 Environmental Test and Reliability Requirements for Petroleum Logging Instruments | 1. Single-core shock-resistant connector. 2. Tool outer diameter: ≤ φ56 mm. 3. Tool length: ≤ 1150 mm. 4. Temperature and pressure rating: -25℃ to 150℃, 105 MPa. 5. Maximum setting force: ≥ 10 t. 6. Maximum mandrel stroke: ≥ 200 mm. 7. Tensile load capacity: ≥ 200 kN. 8. Panel display: expand the PCP control panel display function so that the real-time displacement and tensile force of the pull rod can be displayed on the control panel, enabling accurate detection of bridge plug setting and release status, while also providing maximum setting-force adjustment. 9. Power supply system: direct 220 V surface power supply through a single-core cable; no battery power supply. 10. Reset mode: one-button automatic retrieval from the surface. 11. Tool operating cycles: maintenance-free service life of 200 runs. | 60 days |
2 | Electrically Controlled Setting Tool, 76 mm | Special setting tool, electrically controlled setting tool, 76 mm, 140 MPa, 17-4PH | SY/T 5158-2020 General Technical Specifications for Petroleum Exploration Imaging Logging Systems SY/T 5099-2024 Environmental Test and Reliability Requirements for Petroleum Logging Instruments | 1. Single-core shock-resistant connector. 2. Tool outer diameter: ≤ φ76 mm. 3. Tool length: ≤ 1400 mm. 4. Temperature and pressure rating: -25℃ to 150℃, 140 MPa. 5. Maximum setting force: ≥ 20 t. 6. Maximum mandrel stroke: ≥ 254 mm. 7. Tensile load capacity: ≥ 350 kN. 8. Panel display: expand the PCP control panel display function so that the real-time displacement and tensile force of the pull rod can be displayed on the control panel, enabling accurate detection of bridge plug setting and release status, while also providing maximum setting-force adjustment. 9. Power supply system: direct 220 V surface power supply through a single-core cable; no battery power supply. 10. Reset mode: one-button automatic retrieval from the surface. 11. Tool operating cycles: maintenance-free service life of 200 runs. 12. Interface: standard Baker No. 10 bridge plug tool interface. | 60 days |
3 | Electrically Controlled Setting Tool, 96 mm | Special setting tool, electrically controlled setting tool, 96 mm, 140 MPa, 17-4PH | SY/T 5158-2020 General Technical Specifications for Petroleum Exploration Imaging Logging Systems SY/T 5099-2024 Environmental Test and Reliability Requirements for Petroleum Logging Instruments | 1. Single-core shock-resistant connector. 2. Tool outer diameter: ≤ φ96 mm. 3. Tool length: ≤ 1450 mm. 4. Temperature and pressure rating: -25℃ to 150℃, 140 MPa. 5. Maximum setting force: ≥ 32 t. 6. Maximum mandrel stroke: ≥ 254 mm. 7. Tensile load capacity: ≥ 550 kN. 8. Panel display: expand the PCP control panel display function so that the real-time displacement and tensile force of the pull rod can be displayed on the control panel, enabling accurate detection of bridge plug setting and release status, while also providing maximum setting-force adjustment. 9. Power supply system: direct 220 V surface power supply through a single-core cable; no battery power supply. 10. Reset mode: one-button automatic retrieval from the surface. 11. Tool operating cycles: maintenance-free service life of 200 runs. 12. Interface: standard Baker No. 20 bridge plug tool interface. | 60 days |
4 | Upper Connector | Electric setting tool accessory ETP961032-140A-V10 upper connector | SY/T 5158-2020 General Technical Specifications for Petroleum Exploration Imaging Logging Systems SY/T 5099-2024 Environmental Test and Reliability Requirements for Petroleum Logging Instruments | 1. Single-core shock-resistant connector. 2. Outer diameter: φ89 mm. 3. Connection length: ≤ 100 mm. 4. Temperature and pressure rating: -25℃ to 150℃, 140 MPa. 5. Tensile load capacity: ≥ 550 kN. 6. Absorbed clamping voltage: ≥ 400 V. | 45 days |
5 | Lower Connector | Electric setting tool accessory ETP961032-140A-V10 lower connector | SY/T 5158-2020 General Technical Specifications for Petroleum Exploration Imaging Logging Systems SY/T 5099-2024 Environmental Test and Reliability Requirements for Petroleum Logging Instruments | 1. Single-core shock-resistant connector. 2. Outer diameter: φ89 mm. 3. Connection length: ≤ 100 mm. 4. Temperature and pressure rating: -25℃ to 150℃, 140 MPa. 5. Tensile load capacity: ≥ 550 kN. | 45 days |
6 | Intelligent Controller | Electric setting tool accessory ETP961032-140A-V10 intelligent controller | SY/T 6235 General Technical Specifications for Computerized Surface Logging Units | 1. Commitment required that within three months after award, it will be compatible with the perforating surface depth system. 2. Operating temperature: -30℃ to 50℃. 3. Input voltage: AC 220 ± 20 V. 4. Output voltage: DC 0-500 V. 5. Output current: 0-2000 mA. 6. Capable of performing perforating gun connection inspection, positioning, ignition, and detonation without any additional firing unit. 7. Based on the perforating gun connection curve, it shall accurately identify and locate common operational issues such as line pinching, open circuit, low insulation, and poor detonator contact. 8. Compatible with both magneto-electric detonators and high-resistance detonators for firing. 9. Applicable to both single-core cable and 7-core cable. 10. Commitment required that within three months after award, it can be connected to the electrically controlled setting tool and display the setting curve to determine completion of the setting operation. 11. Commitment required that within three months after award, it can be connected to a release sub, which will be automatically hidden during perforating operations to prevent misoperation. Entry into release mode shall require password confirmation, and the perforating function shall be automatically disabled. 12. Commitment required that within three months after award, it can be connected to a tension system and simultaneously output tension and magnetic collar locator signals to the 3000 surface system in real time. The magnetic positioning signal shall not be lost at a logging speed of 7000 m/h. | 45 days |
7 | Surface Reset Box | Electric setting tool accessory ETP961032-140A-V10 surface reset box | SY/T 6235 General Technical Specifications for Computerized Surface Logging Units | 1. Operating temperature: -30℃ to 50℃. 2. Input voltage: AC 24 V. 3. Output voltage: DC 0-24 V. 4. Output current: 0-3 A. 5. Capable of inspection, reset, and setting operations for the electrically controlled setting tool. | 45 days |
8 | Magnetic Collar Locator | Perforating downhole instrument, magnetic collar locator, CCL-73-V10, 73 mm | 》 SY/T 5158-2020 General Technical Specifications for Petroleum Exploration Imaging Logging Systems SY/T 5099-2024 Environmental Test and Reliability Requirements for Petroleum Logging Instruments | 1. Single-core shock-resistant connector. 2. Tool outer diameter: φ73 mm. 3. Tool length: 485 mm. 4. Temperature and pressure rating: -25℃ to 150℃, 140 MPa. 5. Tensile load capacity: ≥ 350 kN. 6. Upper output thread: external thread M54×2-6h; internal thread 13/16-12UN. 7. Lower output thread: internal thread Tr50×4-7H. 8. Interface type: analog signal. 9. Coil resistance (Ω): 4000 DC. 10. Diode forward voltage drop (V): 1.2. | 45 days |
9 | Electronic Select-Fire Switch | Analog-digital hybrid integrated circuit, electronic select-fire switch, EFS-V30 | Q/SY 02866-2020 Technical Specification for Bridge Plug and Perforating Operations | 1. Commitment required that within three months after award, it will be compatible with the intelligent controller. 2. Overall dimensions: ≤ 20 mm × 8 mm × 65 mm. 3. Operating temperature: -30℃ to 160℃. 4. Number of lead wires: 5; lead length ≥ 40 mm. 5. *Maximum allowable series stages: 40. 6. Operating voltage: DC 20-500 V. 7. Operating current: DC 1-25 mA. 8. Cascading current: ≥ 15 minutes at 1500 mA. 9. DC withstand voltage: no output under ±600 V for 5 s. 10. AC withstand voltage: no output under 50 Hz / 220 V for 5 s. 11. Electrostatic protection: no output under 25 kV / 500 pF / 5 kΩ conditions. 12. Detonator compatibility: magneto-electric detonators and high-resistance detonators. 13. RF interference resistance: test report to be submitted. 14. Complies with electromagnetic compatibility requirements. | 45 days |
10 | Electronic Select-Fire Switch | Analog-digital hybrid integrated circuit, electronic select-fire switch, EFP-FA11-V10 | Q/SY 02866-2020 Technical Specification for Bridge Plug and Perforating Operations | 1. Commitment required that within three months after award, it will be compatible with the intelligent controller. 2. Overall dimensions: ≤ 20 mm × 8 mm × 65 mm. 3. Operating temperature: -30℃ to 160℃. 4. Number of lead wires: 5; lead length ≥ 40 mm. 5. Maximum allowable series stages: 40. 6. Operating voltage: DC 20-500 V. 7. Operating current: DC 1-25 mA. 8. Cascading current: ≥ 15 minutes at 1500 mA. 9. DC withstand voltage: no output under ±600 V for 5 s. 10. AC withstand voltage: no output under 50 Hz / 220 V for 5 s. 11. Electrostatic protection: no output under 25 kV / 500 pF / 5 kΩ conditions. 12. Detonator compatibility: magneto-electric detonators and high-resistance detonators. 13. Complies with electromagnetic compatibility requirements. 14. Orientation-selective firing module measurement accuracy: ±3°; multi-stage selective firing capability not less than 20 stages. | 45 days |
Key Application Scenarios
Horizontal and Extended Reach Wells
Gravity-fed tools struggle in high-angle trajectories. Your completion plan needs mechanical certainty.
Our electronic setting tool delivers controlled axial force precisely at target depth, independent of wellbore friction. This ensures reliable packer or plug activation in extended-reach drilling (ERD) programs where surface-to-downhole transmission is compromised.
Offshore and Urban Operations with Explosive Restrictions
Transporting pyrotechnic charges adds logistical cost and regulatory hurdles.
Our non-explosive design bypasses maritime security protocols and urban drilling permits. You reduce handling risk, simplify supply chain coordination, and maintain compliance in restricted zones—critical for plug-and-abandonment (P&A) projects and offshore platform completions.
Multi-Stage Fracking and Plug-and-Perf Programs
Bridge plug integrity directly impacts stimulation efficiency.
Operators use our tool in high-pressure fracturing sequences to verify 100% setting force at each stage. Real-time telemetry (when run on e-line) confirms stroke completion before perforating guns fire. This prevents pre-sets, tool movement, and costly intervention delays during hydraulic fracturing operations.
How Hagrien Supports Your Completion Program?
Engineering-to-Spec Customization
You bring wellbore prerequisites. We design the match.
Hagrien's coordinates plan capability covers fabric choice, auxiliary optimization, and model approval. If your completion framework requests particular string profiles, expanded stroke length, or custom constrain bends, we collaborate from drawing to conveyance. This co-design approach abbreviates trial cycles and diminishes capability costs.
Manufacturing Unwavering quality and Supply Assurance
Consistent supply stabilizes your extend schedule.
We keep up security stock for standard setups and offer assisted conveyance when timelines compress. With over seven a long time of nonstop generation since 2019, our handle teach guarantees dimensional soundness, uniform microstructure, and repeatable execution over generation batches.
Global Benefit and Fast Response
Time zones shouldn't moderate decisions.
Our group gives RFQ reactions inside 24 hours and formal citations in 1–3 trade days. Week by week venture upgrades adjust with North American plans. A U.S.-based substance encourages coordination, specialized discourses, and logistics—bridging dialect, time, and administrative crevices consistently.
Exhibition
Frequently Asked Questions (FAQ)
What is a product mainly used for?
A product deploys and activates packers, bridge plugs, and completion tools under controlled force. Buyers evaluate whether the product meets target working conditions, machining routes, and application requirements without introducing downstream risk. The tool ensures uniform elastomer expansion and optimal anchoring in complex wellbore geometries.
What key features should buyers evaluate when sourcing a product?
Focus on setting force stability, operational reliability, compatibility with your plug systems, and field safety credentials.
In export purchasing, these factors affect processing yield, field reliability, product consistency, and total qualification cost. Request documentation on temperature/pressure ratings, corrosion resistance (NACE compliance), stroke precision, and traceability systems. Verify the supplier's lab capabilities and batch inspection protocols.
Why do international buyers choose Hagrien for the products?
Hagrien supports completion-tool projects with coordinated tool matching, manufacturing follow-up, and technical communication focused on reliability and field usability.
This approach helps customers reduce dependence on single suppliers, improve communication speed, and transition from sample validation to stable volume supply more efficiently. Our closed-loop production and audit-ready traceability align with the risk management priorities of multinational operators and service companies.
Can Hagrien customize setting force or stroke length for specific well conditions?
Yes.
We design around your wellbore parameters—depth, temperature, pressure, fluid chemistry, and casing specifications. Share your completion schematic and operational constraints. We'll propose material grades, structural modifications, and force curves tailored to your program, backed by prototype testing in our HPHT lab.
What certifications and quality documentation does Hagrien provide?
Every shipment includes Certificate of Conformance (COC), material Certificate of Analysis (COA), Safety Data Sheet (SDS), and batch traceability records.
Our production operates under ISO 9001, ISO 14001, and ISO 45001 frameworks. The CNAS-accredited laboratory ensures independent verification. API recognition and licensed machining compliance support supplier qualification audits in regulated markets.
Contact Us
Ready to enhance your completion reliability with electronic setting tool? Reach out to discuss your project requirements: cyrus@us-hagrien.com. Let's engineer your solution together.
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