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Full-Metal Degradable Magnesium Alloy Frac Ball
Form: Round ball
Dissolution rate: Adjustable by alloy design and test condition
Documents: CNAS test/COA/COC available.
- Product Description
Full-Metal Degradable Magnesium Alloy Frac Ball
When you're arranging multi-stage pressure driven breaking operations, you require downhole apparatuses that provide both mechanical unwavering quality and operational straightforwardness. HAGRIEN's Full-Metal Degradable Magnesium Alloy Frac Ball is a 100% metallic fixing arrangement built to withstand differential weights up to 10,000 psi (70 MPa) whereas dissolving totally in 24–72 hours post-treatment. With compressive quality surpassing 500 MPa and a thickness of fair 1.8 g/cm³, our frac balls give predominant pump-down execution and kill expensive coiled tubing intercessions. Sponsored by our closed-loop fabricating system—from combination softening to accuracy machining—each ball meets ASTM B107 measures and comes with full COA/COC documentation.
What Makes Our Frac Balls Different
True Full-Bore Restoration
Traditional composite balls regularly take off flotsam and jetsam or require mechanical evacuation. Our Full-Metal Degradable Magnesium Alloy Frac Ball breaks down consistently into fine magnesium hydroxide and hydrogen gas.
You get total wellbore clearance. No bridging. No arrangement damage.
Your generation begins promptly after flowback.
Precision-Engineered for HTHP Environments
Temperature extremes can compromise second rate materials.
We plan our amalgam frameworks around your real downhole conditions:
- Operating run: 40°C to 150°C
- Yield quality: 350–420 MPa
- Controlled disintegration: 5–50 mg/cm²/h (adjustable)
Every ball keeps up auxiliary astuteness beneath geomechanical loads until you require it to dissolve.
Customizable Dissolution Timeline
One estimate doesn't fit all operations.
We tailor the combination chemistry to coordinate your well saltiness, temperature profile, and generation plan. Whether you require 12-hour fast disintegration or 14-day deferred clearance, we design the arrangement to your specification.
Technical Parameters
Serial No. | Tensile Strength/MPa | Yield Strength/MPa
| Elongation% | Hardness/HB | mg/ DissolutionRate（cm2.h） | Dissolution Condition |
AML001 | ≥310 | ≥220 | ≥15.0 | ≥60 | 2-10 | 93℃/3%KCL |
AML003 | ≥200 | ≥140 | ≥32 | ≥50 | 1-5 | 93℃/3%KCL |
AML004 | ≥220 | ≥160 | ≥12.0 | ≥55 | 130-150 | 93℃/3%KCL |
AML005 | ≥300 | ≥200 | ≥15.0 | ≥60 | 90-140 | 93℃/3%KCL |
AML006 | ≥270 | ≥190 | ≥13.0 | ≥55 | 40-80 | 50℃/0.84%KCL |
AML007 | ≥290 | ≥190 | ≥14.0 | ≥60 | 40-80 | 93℃/3%KCL |
AML009 | ≥190 | ≥120 | ≥30 | ≥50 | 20-70 | 93℃/3%KCL |
AML010 | ≥220 | ≥170 | ≥14.0 | ≥55 | 30-50 | 50℃/0.84%KCL |
AML011 | ≥220 | ≥170 | ≥12.0 | ≥55 | 30-60 | 50℃/0.84%KCL |
AML012 | ≥260 | ≥210 | ≥9.0 | ≥70 | 60-100 | 50℃/0.84%KCL |
AML013 | ≥370 | ≥260 | ≥2.5 | ≥90 | 50-70 | 93℃/3%KCL |
AML014 | ≥195 | ≥125 | ≥27 | ≥45 | 15-35 | 93℃/3%KCL |
AML015 | ≥310 | ≥220 | ≥7.0 | ≥80 | 50-70 | 93℃/3%KCL |
AML016 | ≥230 | ≥180 | ≥12.0 | ≥55 | 45-65 | 50℃/0.84%KCL |
AML017 | ≥260 | ≥220 | ≥5 | ≥65 | 50-70 | 43℃/0.05%KCL |
AML018 | ≥400 | ≥280 | ≥4.0 | ≥100 | 40-60 | 93℃/3%KCL |
AML020 | ≥100 | ≥60 | ≥7.0 | ≥42.0 | 50-100 | 93℃/3%KCL |
AML021 | ≥400 | ≥300 | ≥3.0 | ≥100 | 40-60 | 93℃/3%KCL |
AML022 | ≥275 | ≥200 | ≥12 | ≥65 | 90-110 | 50℃/0.84%KCL |
AML023 | ≥450 | ≥340 | ≥3.0 | ≥100 | 10-30 | 93℃/3%KCL |
AML024 | ≥270 | ≥220 | ≥5.0 | ≥70 | 60-120 | 50℃/0.84%KCL |
AML025 | ≥360 | ≥260 | ≥3.0 | ≥100 | 40-70 | 50℃/0.84%KCL |
AML026 | ≥310 | ≥220 | ≥8.0 | ≥60 | 0-5 | 93℃/3%KCL |
Where You'll Use These Frac Balls
Multi-Stage Plug-and-Perf Operations
Horizontal wells request proficient organize isolation.
Our balls situate dependably on composite or dissolvable seats. They hold weight amid treatment. At that point they vanish on schedule—giving you full-bore get to without a single trip downhole.
Ultra-Deep HTHP Reservoirs
When bottom-hole temperatures surpass 120°C and weights thrust 70 MPa, polymer arrangements fail.
The Full-Metal Degradable Magnesium Alloy Frac Ball maintains its geometry and sealing capability. You avoid premature failure and costly re-treatments.
Remote and Offshore Locations
Mobilizing coiled tubing units offshore can cost $50,000+ per day.
Self-dissolving balls eliminate that expense entirely. Your well transitions to production faster. Your logistics become simpler. Your economics improve dramatically.
Why HAGRIEN Is Your Reliable Partner
Closed-Loop Manufacturing Control
We don't just machine balls from purchased billets.
We control the entire process:
- In-house alloy melting and formulation
- Extrusion up to Ø300 mm diameter
- CNC precision machining (±0.05 mm tolerance)
- CNAS-accredited HTHP laboratory testing
This vertical integration ensures consistent microstructure, uniform degradation, and zero batch-to-batch variation.
Engineered to Your Conditions
Not all wells are the same. Neither should your frac balls be.
We design alloy parameters based on your specific:
- Brine salinity (TDS levels)
- Bottom-hole temperature
- Required pressure hold time
- Desired dissolution window
You receive a solution optimized for your reservoir—not a generic product.
Full Traceability and Documentation
Every ball comes with:
- Certificate of Analysis (COA)
- Certificate of Conformance (COC)
- Safety Data Sheet (SDS)
- Batch traceability records
- Inspection reports
Your procurement and HSE teams stay audit-ready.
Predictable Lead Times
Standard sizes: 2–4 weeks
Custom specifications: 4–8 weeks
Expedited delivery: Available upon request
We maintain safety stock and provide weekly project updates aligned with your schedule.
Quality Assurance You Can Trust
Metallurgical Verification
We use Scanning Electron Microscopy (SEM) to verify grain refinement and uniform distribution of cathodic phases. This ensures predictable, controlled dissolution without "dud" balls.
High-Pressure Seal Testing
Every production lot undergoes hydrostatic testing at 1.25x rated pressure. We guarantee zero leakage under operational conditions.
Controlled Dissolution Profiling
We immerse sample balls in chloride solutions matching your well chemistry. Testing occurs at your target bottom-hole temperature. You receive actual degradation curves—not theoretical estimates.
Non-Destructive Testing (NDT)
Ultrasonic and X-ray inspection detect internal porosities or micro-cracks before the balls reach your wellsite. You eliminate the risk of premature failure.
Frequently Asked Questions
Q: How long does complete dissolution take?
A: Typically 24 to 72 hours for full clearance. We can customize the rate from 12 hours to 14 days based on alloy chemistry and well salinity.
Q: Do these balls work in fresh water environments?
A: Standard alloys require chloride ions to trigger galvanic corrosion. However, we offer specialized low-salinity grades for fresh-water applications.
Q: What happens to the dissolution residue?
A: The balls break down into magnesium hydroxide and hydrogen gas. The solid byproduct is a fine, non-bridging powder that flows out during normal flowback. It won't damage your reservoir or restrict production.
Q: Can I verify the pressure rating before deployment?
A: Absolutely. We provide hydrostatic test reports with every shipment. For critical applications, we can perform witnessed Factory Acceptance Testing (FAT) at your request.
Q: What's the shelf life if I stock inventory?
A: When stored in original vacuum-sealed, moisture-proof packaging, the balls maintain full mechanical properties for 24 months.
Q: Do you support custom sizes?
A: Yes. We manufacture balls to match your seat specifications. Just provide your target diameter and tolerance requirements.
Start Your Next Project with Confidence
Contact us at cyrus@us-hagrien.com to discuss your project requirements for Full-Metal Degradable Magnesium Alloy Frac Ball.
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